Question about using overset mesh in FSI two-way coupling

I think your case needs many features that are currently experimental or under development and undocumented.

Note that you are using a serial-explicit coupling scheme and nearest-neighbor mapping. These are the simplest and least accurate methods that preCICE offers. Better try serial-implicit with IQN, and an RBF mapping.

Important question: does the flap move outside the overset region? You wrote that it crashes in the beginning of the simulation, so maybe this question is not yet relevant.